MERIT BADGES |
Text |
Graphic |
Note:
Eagle
Required
are in Italics |
"A"
American
Business
American Culture
American Heritage
American Labor
Animal Science
Archaeology
Archery
Architecture
Art
Astronomy
Athletics
Atomic Energy
Auto Mechanics
Aviation
"B"
Backpacking
Basketry
Bird Study
Bugling
"C"
Camping
Canoeing
Chemistry
Cinematography
Citizenship
Community*
Citizenship Nation*
Citizenship World*
Climbing
Coin Collecting
Collections
Communications*
Computers
Cooking
Crime Prevention
Cycling*
"D"
Dentistry
Disability Awareness
Dog Care
Drafting
"E"
Electricity
Electronics
Emergency
Preparedness**
Energy
Engineering
Entrepreneurship
Environmental
Science*
"F"
Family Life*
Farm Mechanics
Fingerprinting
Fire Safety
First Aid*
Fish & Wildlife Mgmt.
Fishing
Fly Fishing
Forestry
"G"
Gardening
Genealogy
Geology
Golf
Graphic Arts
"H"
Hiking
Home Repairs
Horsemanship
"I"
Indian Lore
Insect Studies
"J"
Journalism
"K"
"L"
Landscape Architecture
Law
Leatherwork
Lifesaving**
"M"
Mammal Study
Medicine
Metalwork
Model Design & Building
Motorboating
Music
"N"
Nature
"O"
Oceanography
Orienteering
"P"
Painting
Personal Fitness**
Personal Management*
Pets
Photography
Pioneering
Plant Science
Plumbing
Pottery
Public Health
Public Speaking
Pulp and Paper
"Q"
"R"
Radio
Railroading
Reading
Reptile & Amphibian Study
Rifle Shooting
Rowing
"S"
Safety
Salesmanship
Scholarship
Sculpture
Shotgun Shooting
Skating
Skiing
Small Boat Sailing
Soil & Water
Conservation
Space Exploration
Sports**
Stamp Collecting
Surveying
Swimming**
"T"
Textile
Theatre
Traffic Safety
Truck Transportation
"U"
"V"
Veterinary Medicine
"W"
Water Skiing
Weather
Whitewater
Wilderness Survival
Wood Carving
Woodwork
"X"
"Y"
"Z"
|
|
Metalwork
Requirements 2002
-
Read the safety rules listed in the Metalwork merit badge
pamphlet. Describe to your counselor how to be safe while working with metal.
Because this merit badge offers four options, show your counselor which
additional safety rules apply to the discipline you choose and discuss them
with your counselor.
-
Do the following:
-
Define the term native metal.
-
Define the term malleable.
-
Define the term metallurgy.
-
Define the term alloy.
-
Name two nonferrous alloys used by pre-Iron Age
metalworkers, and name the metals that are combined to form these alloys.
-
Explain the term ferrous, and name three ferrous
alloys used by modern metalworkers.
-
Describe how to work–harden a metal.
-
Describe how to anneal a non-ferrous and a ferrous
metal.
-
Do the following:
-
Put a 45-degree bend in a small piece of 26- or 28-gauge
sheet brass or sheet copper. Note the amount of effort that is required to
overcome the yield point in this unworked piece of metal.
-
Work-harden another piece of the same sheet brass or sheet
copper. and then put a 45-degree bend in it. Note the amount of effort that
is required to overcome the yield point.
-
Soften the same bent, work hardened piece by annealing it
and then try to remove the 45–degree bend. Note the amount of effort that is
required to overcome the yield point.
-
Join two small pieces of scrap metal using a hammered rivet.
Repeat the process using a pop rivet.
-
Using a flatlock seam, join two pieces of scrap metal
together with either lead-free solder or silver solder.
-
Make a temper color index from a flat piece of steel. Using
hand tools, make and temper a center punch of medium-carbon or high-carbon
steel.
-
Using metal cans, practice using the basic metalworking
tools and techniques by making at least two tasteful objects that require
cutting, bending, and edging.
-
Do ONE of the following:
-
Visit an experienced sheet metal mechanic, tinsmith,
coppersmith, jeweler, founder or a blacksmith at his or her workshop. You
may select a skilled hobbyist or a professional. Ask permission to see the
tools used and to examine examples of the work made at the shop. Inquire
about the level of education required to become an apprentice craftsman.
-
If you have (or your counselor has) access to the internet,
explore metalworking occupations by conducting a Web search. With your
counselor’s help and guidance, find at least five metalworking–related Web
sites. Print a copy of the web pages and discuss them with your counselor.
When conducting your Web search, use keywords such as
metallurgy, metalwork, spinning metal, metal fabrication, steel fabrication,
aluminum fabrication, casting metal, pattern making, welding, forge welding,
blacksmith, art metal, Artist Blacksmith Association of North America,
farrier, brazing, goldsmith, machinist, or sheet metal mechanic.
-
After completing the first three requirements, complete at
least ONE of the options listed below.
-
Option 1 – Sheet Metal Mechanic / Tinsmith
-
Name and describe the use of the basic sheet
metalworking tools.
-
Create a reasonably accurate sketch of two tasteful
objects to make from sheet metal. Include each component's dimensions on
your sketch.
-
Using patterns provided either by your counselor or made
by you, make at least two tasteful objects out of 24- or 26–gauge sheet
metal. Use a metal that is appropriate to the object’s ultimate purpose.
-
Both objects must be constructed using culling,
bending, edging, and either soldering or brazing
-
One object must include at least one riveted component
-
If you do not make your objects from zinc-plated sheet
steel or tin-plated sheet steel, preserve your work from oxidation.
-
Option 2 - Silversmith
-
Name and describe the use of the basic tools used by a
silversmith.
-
Create a reasonably accurate hand-drawn sketch of two
tasteful objects to make from sheet silver. Include each component's
dimensions on your sketch.
-
Using patterns provided either by your counselor or made
by you, make at least two tasteful objects out of 18- or 20–gauge sheet
Copper. If you have prior silversmithing experience, you may substitute
sterling silver, nickel silver, or lead free pewter.
-
At least one object must include a sawed component you
have made yourself.
-
At least one object must include a sunken part you
have made yourself.
-
Both objects must include a soldered joint.
-
Clean and polish your objects.
-
Option 3 – Founder
-
Name and describe the use of the basic parts of a
two–piece mold. Name at least three different types of molds.
-
Create a reasonably accurate sketch of two tasteful
objects to cast in metal. Include the height, width, and length on the
sketch.
-
Do the following:
-
Using a pattern provided by your counselor and another
one made by yourself, make two molds. Position the pouring gates and
vents yourself. Do not use copyrighted materials as patterns.
-
Make a casting using a mold provided by your counselor
and make a casting using the mold you have made. Use lead free pewter
when casting each mold.
-
Remove all evidence of gates, vents, and parting-line
flash from your castings.
-
Option 4 - Blacksmith
-
Name and tell the use of the basic tools used by a
blacksmith.
-
Make a reasonably accurate sketch of two tasteful
objects to hot-forge. Include each component’s dimensions on your
sketch.
-
Using low–carbon steel at least ¼ inch thick, perform
the following exercises:
-
Draw out by forging a taper.
-
Use the horn of the anvil by forging a U-shaped bend.
-
Twist steel by placing a decorative twist in a piece
of square steel.
-
Use the edge of the anvil to bend metal by forging an
L–shaped bend.
-
Using low-carbon steel at least ¼ inch thick, make at
least two tasteful objects that require hot-forging.
-
Include a decorative twist on one object.
-
Include a hammer-riveted joint in one object.
-
Preserve your work from oxidation.
|
|
|